Self Leveling Compound/Flooring Mortar/Grout

Self Leveling Compound-Flooring Mortar-Grout

Self Leveling Compound-Flooring Mortar-Grout


CHARING manufactures HPMC, RDP, and PCE for dry-mix mortar and concrete — supplying high quality products across Southeast Asia, the Middle East, South America and Africa for over a decade. We share what we know.


1. What Is Self-Leveling Compound?


Self-leveling compound (SLC) is a dry-mix mortar that flows flat under its own weight. You pour it, it spreads, and it forms a smooth, level surface. No troweling needed.


It is the most formulation-sensitive product in dry-mix mortar. Tile adhesive has margin for error. SLC does not. Four binders must balance perfectly, or the whole system fails.


2. Standards and Codes


StandardRegionWhat It Covers
JC/T 985-2005ChinaCement-based self-leveling mortar — flow, strength, bond, shrinkage
EN 13813EuropeScreed materials — classified by strength, flexural, wear, shrinkage
GB 50209-2010ChinaFloor construction quality — flatness, bond strength
GB/T 22374-2008ChinaFloor coating materials (resin toppings)


Key requirements from JC/T 985-2005: initial flow ≥130 mm, 28-day compressive strength ≥20 MPa, flexural ≥4 MPa, bond ≥1.0 MPa, dimensional change ≤0.10%.


3. Types of Self-Leveling Compound


By Layer Thickness


TypeThicknessFunction
Underlayment (SLC)3–12 mmFlat base for floor coverings (vinyl, carpet, tile)
Topping / Wear Layer5–15 mmFinal wearing surface with abrasion resistance
Self-Leveling Screed (SLS)30–60 mmThick layer over insulation or underfloor heating


Cement-Based vs Gypsum-Based



Cement-BasedGypsum-Based
BinderPortland + calcium aluminate + gypsumα/β hemihydrate gypsum
SettingHydraulic (pH >12)Crystallization (pH 6–8)
ShrinkageHigher — needs compensationMicro-expansion, inherently crack-resistant
Early strength4–8 h walk-on2–4 h walk-on (faster)
Water resistanceGoodPoor — needs hydrophobic agent
StandardJC/T 985-2005JC/T 1023


4. The Binder System — Why It Is a Balancing Act


A single cement type cannot meet SLC's demands — fast setting, volume stability, controlled strength. The most common system is the ternary blend:


Portland cement + calcium aluminate cement (CAC) + gypsum.


These three react to form ettringite, the key to SLC:


Forms rapidly → fast setting and early strength

Holds lots of water (~46% by weight) → reduces free water, less shrinkage

Expands slightly → compensates cement shrinkage, prevents cracking


The ratio must be balanced. Typical: OPC 250–350 : CAC 50–100 : gypsum 30–50 kg/t.


Too much ettringite = expansion cracking. Too little = shrinkage cracking. This balance is why SLC is hard to get right.


Why the balance matters — shrinkage vs expansion.


Cement shrinks as it cures and dries. If nothing cancels it out, the floor cracks. Ettringite expands, which offsets that shrinkage. That is the whole reason the ternary system exists — to balance shrink against expand.


A simpler option.


You do not always need the full ternary system. A suitable expansive agent can also compensate the shrinkage — in self-leveling compound and in grout. This lets you run a much simpler formula.


The right expansive agent, and the right dosage, depends on your cement and your sand. So we do not go into that here — each company should test its own. Our role is to supply the additives (PCE, HPMC, RDP) that make whichever system you choose work.


5. The Six Key Additives


AdditiveDosage (kg/t)RoleCHARING Product
PCE superplasticizer1.5–6.0Water reduction, flow — the #1 additivePC 3010
HPMC (low viscosity)0.5–1.2Water retention, anti-segregationHP 400
RDP10–20Adhesion, flexibility, abrasionRD 7015H
Defoamer0.2–1.0Remove air, pinhole-free surfaceD802
Set retarder0.5–2.0Control setting, open timeTartaric acid
Early-strength agent5–10Fast walk-onCalcium formate


Why low-viscosity HPMC? SLC needs flow AND water retention. High-viscosity HPMC (100,000–200,000 mPa·s, used in tile adhesive) makes the mix too thick to self-level. Low-viscosity HP 400 (400 mPa·s) holds enough water without killing flow.


Why defoamer matters so much here? SLC is thin, so it traps air easily during mixing. Without defoamer, the surface is covered in pinholes — a defect that also weakens the surface. This is the most underrated additive in SLC.


6. Reference Formula — Cement-Based Underlayment (Ternary System)


ComponentAmount (kg/t)
Portland cement 42.5250–350
Calcium aluminate cement (CAC)50–100
Anhydrite / hemihydrate gypsum30–50
Quartz sand (0.1–0.5 mm)400–450
Calcium carbonate (200–400 mesh)150–200
PCE (PC 3010)1.5–6.0
HPMC low-viscosity (HP 400)0.5–1.0
RDP (RD 7015H)10–20
Defoamer (D802)0.2–1.0
Calcium formate5–10
Lithium carbonate1–3
Tartaric acid0.5–1.0
PP fiber (6 mm)0.5–1.0


7. Performance Requirements (JC/T 985-2005)


PropertyRequirementTypical Result
Initial flow≥130 mm135–145 mm
Flow after 20 min≥130 mm130–140 mm
Compressive strength (28 d)≥20 MPa25–35 MPa
Flexural strength (28 d)≥4 MPa6–8 MPa
Tensile bond strength≥1.0 MPa1.2–1.8 MPa
Dimensional change≤0.10%0.02–0.08%
Walk-on time4–5 hours


8. CHARING Product Recommendations


FunctionProductDosage (kg/t)
Water reduction, flowPCE PC 30101.5–6.0
Water retentionHPMC HP 400 (400 mPa·s)0.5–1.0
Adhesion, flexibilityRDP RD 7015H10–20
DefoamingDefoamer D8020.2–1.0
Set controlTartaric acid0.5–1.0
Early strengthCalcium formate5–10
Ettringite accelerationLithium carbonate1–3
Crack controlPP fiber0.5–1.0


9. Common Defects and Fixes


ProblemRoot CauseFix
Won't flowPCE too low, or HPMC viscosity too highAdjust PCE to 3 kg/t, use HP 400
Bleeding / water on topToo much water, no stabilizerCut water, add stabilizer 0.3–0.5 kg/t
CrackingBinder ratio off, no expanding agentBalance OPC:CAC:gypsum, add 0.3–0.7 kg/t expanding agent
Sets too slowRetarder too high, CAC ratio offCut retarder, CAC to ~10% of binder
Low early strengthCAC too lowAdd CAC 35–40 kg/t, check lithium carbonate
PinholesTrapped air, defoamer too lowAdd defoamer 0.5–1.0 kg/t
Peels from floorSubstrate not primedPrime the substrate, check moisture
Sand settlesNo stabilizerAdd stabilizer or silica fume 3–10 kg/t


10. Common Mistakes to Avoid


1. Using high-viscosity HPMC. SLC needs flow. High-viscosity HPMC (like tile adhesive grades) kills it. Always use HP 400 (400 mPa·s).


2. Skipping the defoamer. SLC traps air. No defoamer = pinhole-covered surface. It is the most underrated additive.


3. Wrong CAC-to-gypsum ratio. Too much gypsum = uncontrolled expansion. Too much CAC = flash set. Balance is everything.


4. Ignoring substrate prep. SLC peels off unprepared floors. Always prime first.


5. Fear of higher PCE. More PCE lets you cut water, which helps both flow and final strength. Do not be afraid to raise PCE.


For technical support, free samples, or help with your self-leveling formula:


Shandong Charing Industry Co., Ltd. 

Email: info@sdcharing.com 

Website: www.sdcharing.com


E-mail: sdcharing@sdcharing.com

Phone: +86 131 7667 0070

WhatsApp: +8615066133527

Add.: No.605-606,NO1 BUILDING,WANGYUE ZHIGU INDUSTRY PARK,NO.1919 WANGYUE ROAD, SHIZHONG AREA,JINAN CITY, SHANDONG PROVINCE,CHINA

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